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Alternator handling when add more lighting?


Hi. How do I know my bike alternator can handle or not when I want to add more lighting (fog lights, auxiliary lights....). I do not want overload alternator. Thanks.

Look in a Service manual,,,or sometimes it's stated in an Owners' Manual,,,
It will specify alternator output in either Watts or Amps.

If you cannot find the output specs,,,
The Amp/Hour rating of the Battery is usually a good rule-of-thumb.

..........................
To convert Amps to Watts and vice versa so You can add-up the load

Watts divided by Volts= Amps
Example: 120 Watts / 12 Volts= 10 Amps

Amps x Volts = Watts
Example: 10 Amps x 12Volts = 120 Watts

**Using a simple 12Volt figure gives a an Underestimate .
Actual Batt Voltage can be over 13--
you wont likely be able to maintain that voltage level under heavy load.

As Voltage Drops,,,the Amperage draw rises.
Keep that in mind if your expected current load draws a majority of Alternator's output

For instance,,,if You Calc at 12 Volts that you'll Be OK,,,,
but find a Test Voltage of 11.6V under load,,,for example.....
You are drawing Higher Current Load than you'd figured at 12 volt

Good Luck

Motorcycle alternators put out over 100 AC volts.
You can never overload it.

Any additional lighting you install, draws it's power from the battery, not the alternator.
As the battery weakens, the voltage regulator allows more power from the alternator to go to the battery.
Any excess voltage coming from the alternator, that the battery doesn't require to maintain a charge, is diverted to ground.

stock it will put out enough to handle the stock lights and accessories and enough extra to maintain the battery charge and most of the time it will also handle just a little more but not much. if you add to much it will run the battery down faster than the alt. can keep up. this will not ruin the alt. but will leave you with a dead battery. if you have an off road bike you can get the stator rewound to take any amount of accessories. i'm not sure about on road.

The AC output and DC output are not the same nor does battery size have anything to do with being able to run more lights.

There are lots of variables, the biggest being the alternator output. Some touring bikes have 500-800 watt output while older bikes commonly had 180-240 watts output. To further muddy the waters, some manufacturers rate their output at unreasonabaly high engine rpms. 500 watts @ 8,000 rpm doesn't mean much if the engine runs at 4000 rpm most of the time.

If your accessories are drawing more current than the alternator can supply, all a larger battery is going to do is postpone dead battery syndrome.

If you can get a performance curve chart for your alternator, it will tell how many amps are produced at a certain rpm. Take my word for it, those charts are hard to impossible to find.

The other thing to do is wire up your fog lights, attach the hot side of the lights to the battery cable at the starter solenoid, ground the other to the frame and run the engine at different rpms with the lights on. While doing this, you'll need to use an ammeter between the positive battery terminal and soleniod. As long as you have current flowing into the battery, you're ok. It's normal for current to flow out of the battery and into the accessories when the engine is at idle or very low rpms, but if it continues to do so after the engine is reved up, the alternator is too small to do the job.

An inductance ammeter works great since you don't have to disconnect any wires or cables. They are simply a meter with either a cable and clamp you clamp onto the wire or lay against the wire. They work through insulation, so that's no problem. Using an ammeter is probably the best way to do it.

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